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A scalable screening of E. coli strains for recombinant protein expression

  • Luana G. Morão ,

    Contributed equally to this work with: Luana G. Morão, Lívia R. Manzine

    Roles Investigation, Methodology, Writing – original draft

    asnascimento@ifsc.usp.br (ASN); luanagm_bio@yahoo.com.br (LGM)

    Affiliation Pólo TerRa, São Carlos Institute of Physics, University of São Paulo, São Carlos, São Paulo, Brazil

  • Lívia R. Manzine ,

    Contributed equally to this work with: Luana G. Morão, Lívia R. Manzine

    Roles Investigation, Methodology, Writing – original draft

    Affiliation Pólo TerRa, São Carlos Institute of Physics, University of São Paulo, São Carlos, São Paulo, Brazil

  • Lívia Oliveira D. Clementino,

    Roles Investigation, Methodology

    Affiliation Pólo TerRa, São Carlos Institute of Physics, University of São Paulo, São Carlos, São Paulo, Brazil

  • Carsten Wrenger,

    Roles Conceptualization, Funding acquisition, Methodology, Writing – original draft, Writing – review & editing

    Affiliation Unit for Drug Discovery, Department of Parasitology, Institute of Biomedical Sciences, University of São Paulo, São Paulo, São Paulo, Brazil

  • Alessandro S. Nascimento

    Roles Conceptualization, Funding acquisition, Investigation, Methodology, Project administration, Supervision, Writing – original draft, Writing – review & editing

    asnascimento@ifsc.usp.br (ASN); luanagm_bio@yahoo.com.br (LGM)

    Affiliation Pólo TerRa, São Carlos Institute of Physics, University of São Paulo, São Carlos, São Paulo, Brazil

Abstract

Structural biology projects are highly dependent on the large-scale expression of soluble protein and, for this purpose, heterologous expression using bacteria or yeast as host systems is usually employed. In this scenario, some of the parameters to be optimized include (i) those related to the protein construct, such as the use of a fusion protein, the choice of an N-terminus fusion/tag or a C-terminus fusion/tag; (ii) those related to the expression stage, such as the concentration and selection of inducer agent and temperature expression and (iii) the choice of the host system, which includes the selection of a prokaryotic or eukaryotic cell and the adoption of a strain. The optimization of some of the parameters related to protein expression, stage (ii), is straightforward. On the other hand, the determination of the most suitable parameters related to protein construction requires a new cycle of gene cloning, while the optimization of the host cell is less straightforward. Here, we evaluated a scalable approach for the screening of host cells for protein expression in a structural biology pipeline. We evaluated four Escherichia coli strains looking for the best yield of soluble heterologous protein expression using the same strategy for protein construction and gene cloning and comparing it to our standard strain, Rosetta 2 (DE3). Using a liquid handling device (robot), E. coli pT-GroE, Lemo21(DE3), Arctic Express (DE3), and Rosetta Gami 2 (DE3) strains were screened for the maximal yield of soluble heterologous protein recovery. For the genes used in this experiment, the Arctic Express (DE3) strain resulted in better yields of soluble heterologous proteins. We propose that screening of host cell/strain is feasible, even for smaller laboratories and the experiment as proposed can easily be scalable to a high-throughput approach.

1. Introduction

Many drug discovery projects rely on the structure determination of the drug targets. Indeed, to the best of our knowledge, the so-called ‘structure-based rational design’ of drug candidates dates to 1976, when Beddell and coworkers designed a series of compounds to fit the human haemoglobin site [1]. Typical structural biology pipelines require pure and soluble protein in high amounts, which is usually achieved by heterologous expression in Escherichia coli [2, 3] or in yeast cells, such as Pichia pastoris or Saccharomyces cerevisae, or even in fungus, such as Aspergillus niger (e.g., [4]).

E. coli is the host cell of choice in most structural biology approaches, due to the ease in handling, rapid doubling time, and very well-established protocols for expression. In our experience, protein expression in E. coli for high-throughput (HT) pipelines resulted in yields of up to 946 mg of protein expressed per liter of culture, with an average of about 60–70 mg.L-1 for enzymes of the glycoside hydrolase (GH) superfamily [5]. Although this pipeline works very well for most cases, some ‘difficult cases’ require additional efforts, including new cloning strategies, such as the addition of fusion tags or modification of tags from C-terminus to N-terminus and vice-versa [6]; the reconstruction of expression vector, suitability of the expression protocol or replacement of the host cell.

In this context, several HT strategies have been developed for parallel cloning of genes of interest in different constructions, which explore different fusion proteins, different tags, and the location of the tag [68]. Also, protocols for increasing the yield of soluble expression of target proteins are now abundant in the literature (e.g., [3]). Finally, a myriad of commercial E. coli strains is available for efficient heterologous protein expression, promising high yield and enhanced solubility, especially for insoluble protein, making the choice for a particular strain a non-straightforward task.

Here we show the results of a scalable parallel screen for the expression of difficult cases using four E. coli strains, and the same strategy for protein construction and gene cloning. The aim of this study was to develop a comparison of the expression levels of proteins of interest (real-scenario cases) in different E. coli strains in a HT format. The assay can be readily scalable for an HT format and also include more strains. We show that the screening for expression efficiency in different strains can be a feasible and rapid way for the ‘salvage’ of target proteins that failed to be soluble when expressed in the first HT approach, avoiding going back to the cloning stage of the structural biology pipeline. An automated liquid handling device was central to the screening, allowing rapid analysis of the expression in 96-well plates.

2. Materials and methods

All the genes tested in this work were cloned in the pET-Trx1A/LIC using the strategy previously described by Camilo & Polikarpov [5]. Besides, for a particular target (target T16) the pET-NESG vector was used. The pET-Trx1A/LIC is a ligation independent cloning-based vector where the target gene is expressed with an N-terminal His-tag fused to thioredoxin and a cleavage site for the Tobacco Etch Virus (TEV) protease.

2.1. Gene cloning

The LIC cloning protocol using pET-Trx1A/LIC vector was performed as described previously [5]. Briefly, the plasmid was linearized by PCR using the following oligonucleotides: Fw- 5´ TGGCGCCCTGAAAATAAAG; Rv- 5´CCGCGTCGGGTCAC and, for targets, genomic DNA were used as templates in PCR amplification using Phusion High-fidelity DNA Polymerase (New England Biolabs). PCR products were individually treated for 16 h at 37°C with 20 units of DpnI enzyme (New England Biolabs). Following gel extraction using Wizard SV Gel and PCR CleanUp System (Promega), 500 ng of purified and linearized vector and 200 ng of each specific gene were treated with T4 DNA polymerase enzyme (Fermentas) in the presence of 2.5 mM dTTP (vector) and 2.5 mM dATP (gene) for 30 min at 22°C. Annealing of LIC vectors and insert was performed after incubation of 3 μL of T4 Polymerase-treated PCR fragments with 1 μL of T4 Polymerase-treated vector at 25°C for 30 min. Then, the mixture was used for E. coli DH5α competent cells transformation and positive clone selection achieved in culture plates containing LB agar medium with 50 μg mL-1 kanamycin after overnight incubation at 37°C.

2.2. Protein expression and analysis

Sixteen target genes were cloned following the procedures above. The resulting vectors were used for E. coli expression in four DE3 strains: Lemo21, pT-GroE, Rosetta-Gami 2, and Arctic Express. Transformations were performed in 24-well-LB-agar plates containing: kanamycin (50 μg mL-1) and chloramphenicol (34 ug mL-1) for Lemo21, pT-GroE, and Rosetta-Gami 2 cells; kanamycin (50 μg mL-1) and gentamycin (20 μg mL-1) for Arctic Express. Colonies were inoculated in DW96 preculture plates containing 1 mL of LB medium supplied with cell-specific antibiotics, sealed, and incubated overnight at 37°C with shaking. Then, 100 μL of preculture was inoculated in 5 DW24 plates containing 4 mL of LB with specific antibiotics (plus 0.5 mM rhamnose for Lemo21 cells) and grown at 37°C under 150 rpm agitation for 5 h. Afterward, aliquots were collected and induction was performed using 0.4 mM IPTG for Lemo21 and 1 mM for the other strains. The temperature was reduced to 18°C (pT-GroE and Rosetta-Gami 2), 30°C (Lemo21), or 11°C (Arctic Express), and expression was conducted for 16 h at 150 rpm. In parallel, 100 μL of pre-culture was inoculated in 5 DW24 plates containing 4 mL of ZYP5052 [9] auto-induction medium, and the expression was performed as LB-conditions without IPTG. The plates were centrifuged for 10 min at 2000xg and each pellet was resuspended with 1 mL of lysis buffer (Tris–HCl 50 mM, NaCl 300 mM, lysozyme 0.25 mg mL-1, 0.1 mM PMSF, at pH 8). Cells were lysed by freezing at -80°C overnight and thawing at 17°C for 1 h under agitation. DNAseI (Sigma) was added at 10 μg mL-1 final concentration following incubation at 17°C for 15 min. After centrifugation at 3700 rpm for 30 minutes at 4°C, the lysate purification was carried out in an automated platform Freedom EVO 200 (Tecan) using Ni-Sepharose 6 Fast Flow Resin (GE) in 96-well Receiver Plates 20 μm (Macherey–Nagel). The lysate passed through the resin by vacuum filtration followed by resin washing with 1 mL of buffer A (Tris–HCl 50 mM, NaCl 300 mM, pH 8) and buffer B (Tris-HCl 50 mM, NaCl 300 mM, imidazole 20 mM, pH 8) for removal of unspecific and unbounded proteins. Elution of interest proteins was performed with 150 μL of buffer C (Tris-HCl 50 mM, NaCl 300 mM, imidazole 300 mM, pH 8) and samples were analyzed by gel electrophoresis for expression protein screening evaluation. The expression yield of the soluble proteins expressed was assessed by Coomassie-stained SDS-PAGE 15%, after purification by nickel affinity chromatography (HTS). Thus, the bands observed in the gels are due to soluble proteins that were purified by nickel affinity chromatography. An overall view of the entire pipeline, from cloning to the analysis of heterologously expressed protein is shown in Fig 1.

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Fig 1. Overview of the pipeline used in this work.

Selected genes are cloned in the pET-Trx1A/LIC vector. After plasmid propagation in E. coli DH5α cells, the purified vector is used for transformation of a set of E. coli strains, the Expression Strain Bank. The cells are cultured in 96-well plates in auto-induction medium and, after cell lysis by freezing, a liquid handling robot separates the soluble fraction, incubates with the affinity resin, washes, and elutes the purified targets, which are further analyzed by SDS-PAGE 15%. Created with BioRender.com.

https://doi.org/10.1371/journal.pone.0271403.g001

The intensities of the SDS gel bands were quantified using the software ImageJ [10]. Since the intensities of the gels might change from one gel to another due to changes in staining or destaining, for example, the raw intensities were normalized for the intensity of the molecular marker at 30 kDa in each gel. Since the markers are used in the same amount and from the same vendor, it provides an absolute scale for internal normalization. The band intensities are reported in fraction of the intensity of the reference band (molecular marker at 30 kDa) and in a semi-quantitative scale, from ‘+’ to ‘++++’, according to the normalized intensities computed with ImageJ.

For the targets T11 and T14, two glycosyltransferases, different parallel strategies were used. Besides the protocol previously described, three alternative approaches were attempted for T11: two different truncated constructs, removing different portions of the C-terminus of the protein (T12 and T13), and the expression using the vector pET-NESG (T16). For T14 a C-terminus truncated form was also evaluated (T15).

3. Results

Sixteen ‘difficult cases’ genes were identified in our typical protein expression pipeline. In this pipeline, the genes are cloned in the pET-Trx1A/LIC vector and expressed in E. coli Rosetta 2 (DE3) strain. In 13 out of the 16 cases, no soluble protein expression could be observed, or the expression yield was very low for a structural biology pipeline. The exceptions were targets T3, T5 and T8. The targets include bacterial (Staphylococcus aureus, Enterococcus faecalis, and Mycobacterium tuberculosis) enzymes, as well as plasmodial enzymes (Plasmodium falciparum and Plasmodium vivax). The genes were initially synthesized with codon optimization for E. coli expression. The only exception was the E. faecalis genes. These genes were cloned directly from the genomic DNA (DMS20478). All the protein products present a molecular weight of 30 to 50 kDa and some of them are under-represented in the PDB, suggesting that they are difficult cases for protein expression in the structural biology pipeline in general. A summary of the genes selected for the screening of soluble expression in E. coli strains is shown in Table 1.

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Table 1. Target genes used for protein expression.

The isoelectric point and molecular mass were computed with the ProtParam server [14].

https://doi.org/10.1371/journal.pone.0271403.t001

After purification, the obtained expression levels were compared by SDS-PAGE and image analysis with ImageJ. Fig 2 shows the electrophoresis analysis obtained for the expression of the target genes and the results are also summarized in Table 2. Targets T1, T2, and T7 are orthologous enzymes from E. faecalis, S. aureus, and P. falciparum, respectively, and all of them showed negligible soluble expression in E. coli Rosetta 2 strain. When tested for the expression in Rosetta Gami 2, pT-GroE, Lemo21, and Arctic Express, we observed soluble recovery of T1 in Lemo21, Rosetta Gami 2, Arctic Express, and, with a smaller yield, pT-GroE. Additionally, T2 was recovered in minimal amounts in Arctic Express, while T7 was recovered in higher amounts in the same strain.

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Fig 2. SDS-PAGE (15%) analysis of soluble protein recovery after affinity chromatography in the four strains used in this work.

The red arrows indicate the recovered protein with the correct molecular weight. The black arrows indicate the molecular weight of the proteins that were not recovered or only minimally recovered.

https://doi.org/10.1371/journal.pone.0271403.g002

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Table 2. Summary of the soluble protein recovery using different E. coli strains culture medium.

(left) The expression levels were quantified using the software ImageJ and normalized by the intensity of the band from the molecular marker at 30kDa, as shown in Fig 2. (right) The normalized intensities shown in the left are reported in the scale no expression (-, intensity I < 10%), small yield (+, 10% < I < 20%), reasonable yield (++, 0.2 < I < 0.4), good yield (+++, 0.4 < I < 0.6) and excellent yield (I > 0.6).

https://doi.org/10.1371/journal.pone.0271403.t002

The targets T3, T4, T5, T6, and T10 are five enzymes of the same pathway in M. tuberculosis and Plasmodium species. Out of these five targets, the Arctic strain recovered four of them in the soluble form, while pT-GroE recovered two of them with a good expression pattern (T3 and T10). Lemo21 strain recovered T5, T6, and T10, and Rosetta Gami 2 recovered targets T6 and T10. The target T9 was recovered in very low yields in the pT-GroE strain and to a greater extent in Rosetta Gami 2, while the Arctic Express strain recovered reasonable amounts of the target T8.

The targets T11 and T14 are glycosyltransferases, which are targets known to be insoluble in many cases. T11 was also tested for its expression in two truncated forms (T12 and T13) and also in the full-length protein in the pET-NESG vector (T16). A truncated form of T14 was also tested in the pET-Trx1A/LIC vector and is listed as T15. The strains Lemo21 and Rosetta Gami 2 were not able to recover any of the targets. The pT-GroE strain recovered three of the truncated forms for these targets (T13, T15, and T16) in very small amounts. Finally, the Arctic strain recovered T13 and T15 in reasonable amounts and targets T12 and T14 in smaller amounts, with very good contrast to the background proteins observed in the SDS-PAGE.

4. Discussion

The protein purification procedures, as described in the Materials and Methods section, are assisted by a liquid-handling device. This automation device is central to the protocol used in this work, allowing a rapid evaluation of the amount of soluble protein obtained in cell lysis. Also, the automated procedure is readily scalable for an increased number of targets or an increased number of strains tested. The procedure followed the same HT strategy previously established [5]. The actual bottleneck was the protein expression since each E. coli strain has its typical resistance marker and its optimal temperature for expression. In our assay, the growing temperature was set to 37°C for all strains and different temperatures were used in the induction stage, by allocating each strain to a different shaker. Although this step requires increased human effort, it is easily scalable to include more strains, in particular, if the additional strains can be used in the same expression temperatures, or even for more genes, since they can be used in the same plate in each shaker. After the protein expression step, the samples were collected on a single plate for the purification procedure. The process can be further optimized for an HT format, but it becomes clear that the current format is readily scalable for additional genes/strains.

After screening the strains available in our group, we found, in general, that 10 out of the 16 targets, or 63% were recovered in reasonable amounts. In at least four cases, the recovery was observed in multiple strains, while leastwise in three cases, a single strain was found to be more efficient in recovering a target in the soluble form (T7, T13, and T14). In the other cases, including the two full-length glycosyltransferases, none of the strains used here was found to recover the target in the soluble form.

To be able to test several different targets in a batch experiment, we missed some optimization procedures that could enhance our recovering rate. For example, the Lemo21 strain can fine-tune the expression level of toxic protein by the titratable regulation of the T7 lysozyme (T7L) expression using L-rhamnose [11, 12]. In addition, since one would expect to observe some variation in protein expression among cell colonies/clones, it would be desirable to test more than one clone per target/strain. However, the number of experiments to run increases rapidly by testing all these variables. For this study, just a single clone was used, considering that a finer screening of colonies for cell expression could be done in a further stage.

pT-GroE, a strain that co-expresses a molecular chaperone to assist the proper protein folding, was found to result in a good recovering rate as well as a good contrast from the target protein to the basal protein expression, making it very easy to follow the target protein being expressed. Similar to pT-GroE, the Arctic Express strain combines low temperature-adapted chaperones Cpn10 and Cpn60, similar to E. coli GroEL and GroES, to result in chaperon assisted and low-temperature protein expression [13]. This strategy was successful in several targets tested here and was also the strain demonstrating a higher recovering rate.

The recovering rate in any structural biology pipeline will always be highly dependent on the targets chosen in the project. In this sense, we have no aim to claim that a given commercial strain is better or worse than each other. Rather than that, we show that it might be worth having a suitable and scalable assay to screen different host strains for the expression of soluble protein in difficult cases. We easily foresee a scenario where proteins that were not recovered in the soluble fraction after a ‘standard’ protocol can be re-assayed for a ‘salvage’ pipeline, where different strains are tested for the expression. The experimental cost of this effort includes the transformation of the existing vector in different cell strains and the implementation of a protocol for expression and purification that is scalable and may be implemented in HT format. Protein targets that cannot be recovered in this salvage pipeline may require reevaluation of the construct design, or possibility of using a eukaryotic system for heterologous expression. In these cases, the experimental costs are slightly higher and involve redesigning of constructs and primers, gene cloning and testing for expression from the beginning.

5. Conclusion

In conclusion, here we demonstrated that 10 out of 16 ‘difficult targets’ could be recovered in the soluble fraction after testing a set of different E. coli strains. This easy-to-implement assay is scalable for a different number of genes and/or strains.

We found that the screening may represent an affordable salvage pipeline for the recovery of target proteins which complements a typical pipeline for protein expression and purification in structural biology efforts.

Supporting information

S1 Fig. SDS gels with the soluble protein recovered after expression and affinity purification of selected targets in E. coli Rosetta 2 strain.

For most of the targets (e.g., T11, T4, T2, T6, T14), only marginal soluble expression could be detected by the gel intensities. For other targets, such as T3, T5, T8, for example, some soluble protein was recovered in this strain.

https://doi.org/10.1371/journal.pone.0271403.s001

(DOCX)

Acknowledgments

The authors thank the members of the Molecular Biotechnology Group @ IFSC/USP and, in particular, our technical staff: Maria Auxiliadora Santos, João Possatto, and Josimar Sartori. We are also indebted to Angelica Barra and Raissa Gutierrez, for providing samples that were analyzed here, as well as for their valuable discussions about the results.

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